Real Estate, Finance and Home Articles of Interest


Precast concrete fences may require a good mix of cement and rebar for stability and safety

by Menlo Lippowski

With our experience building precast concrete fences and walls from our main office in Los Angeles, we've become pretty comfortable with a good understanding of the concrete and cement business. Despite what you read normally, "concrete" and "cement" are not the same thing. Sidewalks and foundations are constructed from concrete, not cement, although cement is a vital ingredient of concrete. Other ingredients include gravel or crushed stone (also known as aggregate), sand, water and, other performance-enhancing additives. The trucks you see that most people refer to as cement mixers are actually concrete mixers; cement, like talcum powder, is transported mainly in tank trucks.

The cement that you find in concrete is called Portland cement, because Joseph Aspdin, an English bricklayer who is credited with the invention of its, felt that its color was almost the same as limestone quarried on the Isle of Portland, a peninsula on England's southern coast. Aspdin got a patent for cement as far back as 1824. He used to heat limestone and clay in a kiln until parts of the mixture fused, then he ground the burned and desiccated result into a fine powder. Adding water to the powder produced a workable paste and initiated a complex chemical process, hydration, in which the water bonded with compounds of calcium, silicon, aluminum and iron, and caused the whole thing to combine into a rigid mass. Wet Portland cement doesn't merely "dry," hydration transforms it into a chemically distinct material, which continues to gain strength over time.

Though concrete is very hard to crush, it's pretty easy to actually pull apart. A way to compensate for this tensile weakness (that means it's easy to break apart) is to add steel reinforcing rods, known as rebar, which hold the concrete in place overall when it cracks. Concrete reinforced with rebar must crack, Meyer explained. "That may sound funny to the layperson," he said, "but the reason is that if it doesn't crack, you wouldn't need the steel. It is the challenge of the engineer to keep cracks small, so that rather than having a few big cracks, we have many little cracks."

Concrete is essentially fireproof, but it can fall apart in very high temperatures as free water trapped inside turns to steam, expands, and blows it apart from within. So if you want to reinforce cement even more, you can add lengths of threadlike fibers made of steel, polypropylene, polyolefin, and other materials-samples. Such concrete can provide extra protection in structures that may be exposed to any of a variety of increasingly ordinary-seeming perils of modern existence, among them fires, explosions, and bomb blasts. Polypropylene is a good idea for another reason - it may provide extra fire protection. By adding polypropylene fibers to the mix it can reduce the risk of such failures, because in high heat the fibers melt, leaving voids that act like relief valves for steam.

Craig Lewis is CEO of Artisan Precast, Inc., the leader in concrete fence walls and high quality fences and installation services to assure the efficient execution of your landscape project. Since 1982, their fence brands - Woodcrete®, Brickcrete®, Fencestone®, Cedarcrete® and Woodcrete® Rail,- have become widely accepted by architects, landscape designers, engineers, residential, commercial and industrial developers, utility companies, government agencies, and others in the construction industry.

Published July 24th, 2007

Filed in Home, Real Estate